Fuel Exhaustion & Starvation · NTSB CEN10LA050

AUGUSTINE DAVID L SONEX — Burnet, TX

1 fatal High-time pilot
DateNovember 14, 2009
LocationBurnet, TX
AircraftAUGUSTINE DAVID L SONEX (amateur-built)
Purpose of flightPersonal
ConditionsDay · Visual Meteorological Cond
Phase / occurrenceEnroute-cruise Loss of engine power (partial)
Pilot age81
Pilot total time12,125 hrs · High time
Time in typeUnknown
Fatalities1

Probable cause

The pilot’s failure to maintain aircraft control, resulting in an aerodynamic stall. Contributing to the accident was the loss of engine power due to a clogged fuel screen that resulted in fuel starvation caused by the builder's inappropriate use of a fuel tank sealant in a plastic tank.

NTSB findings

  • Personnel issues-Task performance-Use of equip/info-Aircraft control-Pilot - C
  • Aircraft-Aircraft oper/perf/capability-Performance/control parameters-(general)-Not attained/maintained - C
  • Aircraft-Aircraft power plant-Power plant-(general)-Failure - F
  • Aircraft-Aircraft systems-Fuel system-Fuel filter-strainer-Capability exceeded - F
  • Organizational issues-Development-Design-Equipment design-Manufacturer

What happened

According to several witnesses, the pilot radioed that he was experiencing a loss of engine power and was attempting a forced landing. Witnesses who saw the airplane reported that during the forced landing attempt the nose of airplane dropped and the airplane subsequently impacted terrain in a nose-low attitude. An examination of the flight controls and airframe structure revealed no preaccident anomalies that would have prevented the pilot from maintaining aircraft control. An examination of the engine and fuel system revealed a white substance inside the main fuel tank which had clogged the fuel screen. Laboratory examination of this substance revealed that it was polyurethane. The sealant used to seal the fuel tank contained polyurethane designed to be used to bond the sealant to a metal tank. The airframe builder added this sealant to the accident airplane's plastic (polyethylene) tank when he encountered a leak within the fuel system at the fuel fitting. An examination of the remaining engine and systems revealed no anomalies.

An editorial "what led to it / how to avoid it" analysis for this accident is generated separately and will appear here.

View the official NTSB docket →