Mechanical & Engine Failure · NTSB ERA16FA084

EROS 1600 — Lebanon, TN

1 fatal Low-time pilotLow altitude
DateJanuary 7, 2016
LocationLebanon, TN
AircraftEROS 1600 (amateur-built)
Purpose of flightPersonal
ConditionsDay · Visual Meteorological Cond
Phase / occurrenceEmergency descent Abrupt maneuver
Pilot age56
Pilot total time259 hrs · Low time
Time in type9 hrs
Fatalities1

Probable cause

A failure of the front cylinder piston due to the pilot's improper maintenance, which resulted in a total loss of engine power after takeoff. Contributing to the accident was the pilot's decision to return to the runway at low altitude following the loss of engine power, and his failure to maintain adequate airspeed during the turn, which resulted in the airplane exceeding its critical angle of attack and experiencing an aerodynamic stall.

NTSB findings

  • Aircraft-Aircraft power plant-Engine (reciprocating)-Recip eng cyl section-Failure - C
  • Personnel issues-Task performance-Maintenance-Scheduled/routine maintenance-Pilot - C
  • Personnel issues-Action/decision-Info processing/decision-Decision making/judgment-Pilot - F
  • Personnel issues-Task performance-Use of equip/info-Aircraft control-Pilot - F
  • Aircraft-Aircraft oper/perf/capability-Performance/control parameters-Airspeed-Not attained/maintained - F
  • Aircraft-Aircraft oper/perf/capability-Performance/control parameters-Angle of attack-Not attained/maintained - F

What happened

The private pilot conducted a 20-minute local flight in the experimental, amateur-built airplane after installing a new ignition coil on the two-stroke, two-cylinder engine. He then returned to the departure airport, where he landed the airplane, back-taxied on the runway, and initiated a second takeoff. Witnesses reported that, shortly after takeoff, the airplane experienced a total loss of engine power. The airplane entered a left turn back toward the runway, then subsequently turned "sharply" left and descended to ground contact.

Examination of the airframe revealed no evidence of mechanical malfunctions or failures that would have precluded normal operation. Examination of the engine revealed that the front spark plug was burnt white, consistent with exposure to high temperatures or an excessively lean carburetor calibration. Although both front and aft carburetor adaptors exhibited degradation, the front cylinder adaptor exhibited significantly more damage and cracking compared to that of the aft cylinder. This likely resulted in additional air being ingested by the front carburetor, which subsequently resulted in a leaner fuel/air mixture in that cylinder. In addition, the front cylinder piston exhibited a hole about 1 centimeter in diameter, consistent with detonation/preignition. Records located in the pilot's hangar indicated that the pilot was servicing the engine with a fuel/oil ratio of 40:1, rather than the manufacturer-recommended ratio of 50:1.

It is likely that the use of an improper fuel/oil ratio resulted in carbon deposits in the front cylinder. Combined with the effects of the lean fuel/air mixture as a result of the degraded carburetor adaptors, the engine was susceptible to the development of detonation and/or preignition, which subsequently resulted in the development of a hole in the front cylinder piston head. As a result, the engine experienced a total loss of power, to which the pilot responded by attempting to turn back to the airport at low altitude. During the turn, the pilot allowed the airplane's airspeed to decay and exceeded its critical angle of attack, which resulted in an aerodynamic stall and collision with terrain.

An editorial "what led to it / how to avoid it" analysis for this accident is generated separately and will appear here.

View the official NTSB docket →