Mechanical & Engine Failure · NTSB WPR16FA102

BEECH G35 — Surprise, AZ

1 fatal Low-time pilot
DateMay 7, 2016
LocationSurprise, AZ
AircraftBEECH G35
Purpose of flightInstructional
ConditionsDay · Visual Meteorological Cond
Phase / occurrenceEnroute Loss of engine power (partial)
Pilot age32
Pilot total time100 hrs · Low time
Time in typeUnknown
Fatalities1, 1 serious

Probable cause

The mechanic's failure to properly secure the bolt connecting the throttle cable to the carburetor during the installation of the carburetor, which resulted in a loss of engine power.

NTSB findings

  • Aircraft-Fluids/misc hardware-Misc hardware-(general)-Not installed/available - C
  • Personnel issues-Task performance-Maintenance-Installation-Maintenance personnel - C

What happened

The flight instructor was asked to complete a maintenance test flight of the airplane following the installation of a repaired carburetor. He elected to use the flight to provide instruction to the private pilot who had requested a checkout in the airplane. The private pilot reported that the flight was initially normal, but then the engine stopped responding to throttle control. According to the private pilot, the engine remained at idle power as the airplane descended and impacted trees in a residential area.

Examination of the wreckage revealed that the carburetor throttle cable was detached from the throttle body linkage. The bolt and castellated nut used to secure the throttle cable to the linkage were found lying separately in the engine cowling; there was no evidence that a cotter pin had been used to secure the nut on the bolt, as required.

It is likely that the loss of engine power resulted from the failure of the mechanic who installed the carburetor to install the cotter pin when he attached the throttle cable to the carburetor. During the maintenance test flight, the castellated nut backed off of the bolt, which resulted in a loss of throttle control.

An editorial "what led to it / how to avoid it" analysis for this accident is generated separately and will appear here.

View the official NTSB docket →